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Week 3

Assignment

  • 3D Scanning: Scan an object using either photogrammetry or a 3D scanner.
  • 3D Modeling: Design an object with a maximum dimension of 5 cm that would be difficult to manufacture using subtractive methods.

3D Scan

For the first task, I decided to 3D scan my souvenir from Vietnam. Although I originally thought it was Buddha, it is actually called Budai (Fat Buddha).

Budai Souvenir

The Budai was fully colored in black, which caused issues during the initial scans. To improve the results, I had to spray the statuette with white chalk.

Scan Offset Issue

All the details were captured well, but there was a noticeable offset between different scanning angles.

Scan Offset

Calibration

To verify if the issue was due to scanner calibration, I tested different objects. After Krištof calibrated the scanner, the issue was resolved.

The Budai was scanned around its yaw and roll axes. After capturing multiple angles, I used auto-mapping to merge scans based on their shared features. Finally, I applied meshing, which interpolated missing vertices to create a solid model.

Final Scan Result

The final 3D scan turned out great!

Final 3D Scan


3D Model

For my 3D model, I wanted to explore Fusion 360 since I had little experience with it. I was particularly interested in print-in-place designs. I took inspiration from a well-known model, the Flexi Rexi.

The model is based on the silhouette of a bird, which I outlined using splines. I then split it into segments based on a parametric width value.

Splitting the Bird Model

Next, I designed parametric hinges to control the flexibility of the wings and allow better testing.

Bird Model Without a Segment

Printed Result

The final print turned out well considering this was the first attempt.


Parameter Value
Printer Elegoo Neptune 4 Max
Slicer OrcaSlicer
Material Creality Black PLA
Layer Height 0.2 mm
First Layer Height 0.2 mm
Extrusion Width 0.4 mm
Infill Density 5%
Infill Pattern Gyroid
Extruder Temperature 210°C (first layer), 205°C (others)
Bed Temperature 60°C